At Cypheron Design, I am recognized for creating components that not only look fantastic but also address the essential technical details of the design and molding process.

I specialize in designing injection-molded parts for both new and existing products, ranging from straightforward components to the most complex designs found in medical devices. This includes managing tight tolerances and intricate functional features.

Designing such components requires a deep understanding of the materials involved, along with a solid grasp of the tooling and molding processes. With this expertise, I ensure that designs are reliable, cost-effective, functional, and fit for purpose.

Given that tooling, such as injection molding, can be expensive, getting it right at the design stage is crucial. Some molds require intricate, costly features to achieve the desired outcomes. Therefore, I focus on simplifying designs while ensuring they meet specifications and maintain functionality. This approach helps eliminate additional tooling costs and unnecessary complexities.

Throughout the plastic design process, I prioritize effective communication, clearly explaining the rationale behind the chosen features and materials to ensure the part is fully prepared for manufacturing before it’s sent to your molder. I can also recommend trusted manufacturers if needed.

A poorly designed part can lead to extensive back-and-forth communication and redesign efforts between you and the molder, ultimately resulting in costly delays and, in the worst cases, an unfeasible design.

During the design process, I will:

  • 3D print prototypes for your approval and evaluation.
  • Review SolidWorks CAD models to ensure they meet your expectations.
  • Conduct Finite Element Analysis (FEA) and functionality reviews.
  • Liaise with toolmakers and molders to gather feedback and provide final cost estimates.
  • Jaguar
  • scomadi
  • cmemedical
  • altrad
  • photobooth
  • faurecia
  • ngpod
  • kingspan
  • aft
  • aft
  • aft
  • generation uk

Request a callback!

Please fill out the form below and we will call you back

    Best time to call
    AnyMorningAfternoon

    Request a callback!

    Please fill out the form below and we will call you back

      Best time to call
      AnyMorningAfternoon